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About Power Plant Performance Monitoring With SmartPower

Your plant produces monthly reports, but by the time you read them the fuel has been burned and the trips have happened. Without live performance data, small problems grow into outages and costs creep up unnoticed.

You need monitoring that shows what each unit is doing now and what it is costing you.

Monitoring Built by Plant Operators

We built SmartPower because our own O&M teams needed better visibility. USP&E uses it to track performance, plan maintenance and explain plant costs clearly. USP&E is a full-service EPC and O&M contractor, not a broker.

What Performance Monitoring Tracks

SmartPower collects operating data from engines, turbines, generators and auxiliaries: output, fuel use, running hours, starts, temperatures, pressures and alarms. That data is turned into measures such as fuel per unit generated, availability and cost per kWh, so you can see which units perform well and which need attention.

Trends matter more than snapshots. A slow rise in exhaust temperature or fuel use can reveal a developing problem long before it causes a trip.

From Data to Action

Monitoring is only useful when it changes what people do. SmartPower links alerts and trends to maintenance planning through CMMS tools, so findings become work orders with parts and crews scheduled. Reports are written for owners as well as engineers.

Monitoring also supports logistics: spares forecasting draws on running hours and condition data, which matters for remote plants. See how our teams support mobilising generators into Africa.

USP&E Offices Supporting SmartPower

Johannesburg (22 Kildoon Rd, Bryanston), our Executive HQ, and Cape Town (31 Brickfield Road, Woodstock) lead African work on power plant performance monitoring, from first site visit to handover. Ask the Johannesburg O&M team for a SmartPower walkthrough using data from a plant like yours. Knoxville (800 S Gay St, Suite 700) and Colorado Springs (1755 Telstar Dr, Suite 300) support US inspection and engineering, London (162-168 Regent Street) helps with structuring and finance, and Wuxi (No. 1, Ningzhou Road, Wuxi) covers China supply chain. USA | AFRICA | UK | UAE | CHINA. Behind that footprint sit 150+ power projects in 45+ countries, 25,000 MW contracted since 2002, and ISO 9001 and ISO 45001 certified management systems.

Plants Behind Our Monitoring Experience

You want monitoring shaped by real operations. These projects are part of that experience.

  • Barrick Gold, Mali: USP&E refurbished and supported a 104 MW mining power station. Read the case study.
  • Resolute Mining, Syama, Mali: USP&E installed and operated a 30 MW Caterpillar power station from 2007 to 2010. Read the case study.
  • USP&E supplied 28 Cummins KTA50 containerised diesel gensets, 1,275 kVA each, for Perseus Mining’s Nyanzaga Gold Project in Tanzania.

Getting Started

Your 3-step plan: 1. Share your plant list and current reporting. 2. Review a SmartPower monitoring scope. 3. Connect units and start acting on live data.

  1. List units, controls and data available.
  2. Agree measures and reports you need.
  3. Connect site data to SmartPower.
  4. Link alerts to maintenance planning.
  5. Review performance monthly with USP&E.

Resources

EPC · O&M · About USP&E · Case studies · Contact · Inventory · O&M and SmartPower.

FAQ: Power plant performance monitoring

What is power plant performance monitoring?

USP&E describes it as collecting operating data from generating units and turning it into measures such as fuel per unit generated, availability and cost per kWh. SmartPower shows trends so teams act before faults become outages.

What data does SmartPower use?

USP&E’s SmartPower uses output, fuel use, running hours, starts, temperatures, pressures and alarms from engines, turbines, generators and auxiliaries, depending on the controls available at each plant.

How does monitoring reduce outages?

USP&E uses trends to spot developing problems, such as rising temperatures or fuel use, early. Alerts become planned maintenance work through CMMS tools, so issues are fixed before they cause a trip.

Is USP&E a software reseller?

No. USP&E is a full-service EPC and O&M contractor, not a broker. SmartPower was built for our own O&M teams and is used on the plants we operate and support.

Which offices support SmartPower users?

USP&E supports SmartPower users from Johannesburg and Cape Town, Colorado Springs and Knoxville, London and Wuxi, with O&M teams on site at the plants they monitor.

Take the Next Step With USP&E

Done well, power plant performance monitoring turns into steady output and clean records. Done badly, it becomes a stranded asset and a dispute. Call USP&E on +27 10 822 2324, email info@uspeglobal.com or use the contact page; stock is listed on the inventory hub.

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Where we operate

USA | AFRICA | UK | UAE | CHINA

USP&E United States

Colorado Springs Office: 1755 Telstar Dr, Suite 300

Knoxville Office: 800 S Gay St, Suite 700

USP&E South Africa

Johannesburg Office: 22 Kildoon Rd, Bryanston

Cape Town Office: 31 Brickfield Road, Woodstock

USP&E United Kingdom

London Office: 162-168 Regent Street

USP&E China

China Office: No. 1, Ningzhou Road, Wuxi

Call:+27 10 822 2324  |  E:info@uspeglobal.com

ISO Certifications
ISO9001ISO45001

Powering Possibility. Built for the Frontier.
Full-service EPC & O&M. Not a broker.

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